{"id":2878,"date":"2024-03-22T13:49:18","date_gmt":"2024-03-22T12:49:18","guid":{"rendered":"https:\/\/thielenhaus.pixel-tal.de\/microfinish-superfinish\/technology\/combination-processing\/"},"modified":"2025-01-30T12:00:51","modified_gmt":"2025-01-30T11:00:51","slug":"combination-processing","status":"publish","type":"page","link":"https:\/\/thielenhaus.com\/en\/microfinish-superfinish\/technology\/combination-processing\/","title":{"rendered":"Combination processing"},"content":{"rendered":"\n\t\t\t       \n            \n            <div class=\"hero hero-f4013e71 is-style-default is-style-image\">\n\t\t\t\t\t\t\t\t\t<div class=\"hero-canvas\">\n\t\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"hero-content\">\n\t\t\t\t\t\t\t<span class=\"hero-subheadline subheadline\">Finishing, grinding, honing in one clamping operation<\/span>\t\t\t\t\t\t\t<h1 class=\"hero-headline\">Combination processing<\/h1>\t\t\t\t\t\t\t                            \t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<div class=\"hero-media hero-media-image\"><img loading=\"lazy\" decoding=\"async\" width=\"1920\" height=\"400\" src=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microfinish_header.jpg\" class=\"attachment-full size-full\" alt=\"\" srcset=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microfinish_header.jpg 1920w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microfinish_header-300x63.jpg 300w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microfinish_header-1080x225.jpg 1080w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microfinish_header-768x160.jpg 768w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microfinish_header-1536x320.jpg 1536w\" sizes=\"auto, (max-width: 1920px) 100vw, 1920px\" \/><\/div>\t\t\t\t<!-- \t\t\t\t\t<a class=\"hero-action smooth-scroll\" href=\"#start\">\n\t\t\t\t\t\t<span class=\"hero-scroll\" href=\"#start\"><\/span>\n\t\t\t\t\t\t<span class=\"hero-scroll-arrow\"><\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t -->\n\t\t\t<\/div>\n\t\t\t<!-- <div id=\"start\"><\/div> -->\n\t\t\t\t\n\t\t\t\n\t\t\t        \n            \n\n<div class=\"gb-container gb-container-ea5265a1\">\n<div class=\"gb-container gb-container-d8b78b34\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-6dad5b8c\">\n<div class=\"gb-grid-column gb-grid-column-cb867388\"><div class=\"gb-container gb-container-cb867388\">\n\n<div class=\"wp-block-pixel-headline headlines is-subheadline-top has-text-align-left\"><h2 class=\"headline\" style=\"color:\">Combined finishing, grinding and honing for gear wheels and other components<\/h2><span class=\"subheadline\" style=\"color:\">Precision machining operations in one clamping operation<\/span><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">In 2012, Thielenhaus Microfinish introduced the world&#8217;s first machine for the process combination of finishing, sanding and honing. Since then, we have continuously expanded our range of different combination finishes.<\/p>\n\n\n\n<div class=\"wp-block-pixel-headline headlines is-subheadline-bottom has-text-align-left\"><h4 class=\"headline\" style=\"color:\">Our range of combination machining<\/h4><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Flat finish (also double-sided)<\/li>\n\n\n\n<li>Internal grinding<\/li>\n\n\n\n<li>Honing<\/li>\n\n\n\n<li>Bore reaming<\/li>\n\n\n\n<li>Brush deburring (now also with HyperMotion)<\/li>\n<\/ul>\n\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-731918bd\"><div class=\"gb-container gb-container-731918bd\">\n\n<figure class=\"gb-block-image gb-block-image-57b13527\"><img loading=\"lazy\" decoding=\"async\" width=\"730\" height=\"546\" class=\"gb-image gb-image-57b13527\" src=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/kombinationsbearbeitung.png\" alt=\"\" title=\"Combination processing\" srcset=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/kombinationsbearbeitung.png 730w, https:\/\/thielenhaus.com\/wp-content\/uploads\/kombinationsbearbeitung-300x224.png 300w\" sizes=\"auto, (max-width: 730px) 100vw, 730px\" \/><\/figure>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"gb-container gb-container-7056e17f gb-container-section-alternate\">\n<div class=\"gb-container gb-container-d5abbd64\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-949e8247\">\n<div class=\"gb-grid-column gb-grid-column-d75e11d4\"><div class=\"gb-container gb-container-d75e11d4\">\n\n<div class=\"wp-block-pixel-headline headlines is-subheadline-bottom has-text-align-left\"><h4 class=\"headline\" style=\"color:\">Your advantages with combined finishing<\/h4><\/div>\n\n\n\n<ul class=\"wp-block-list\">\n<li class=\"check\"><strong>Lower overall investment<\/strong> by saving on one or more machines, including the associated automation<\/li>\n\n\n\n<li class=\"check\"><strong>Less space required<\/strong> due to 8 stations on a diameter of only 1.4 m<\/li>\n\n\n\n<li class=\"check\"><strong>Extremely high workpiece quality<\/strong> with machine accuracy &#8211; without errors due to repeated clamping<\/li>\n\n\n\n<li class=\"check\"><strong>Shortest cycle times<\/strong> thanks to simultaneous processes in the rotary indexer<\/li>\n\n\n\n<li class=\"check\"><strong>Cost-effective automation<\/strong> through individual handling and elimination of package formation during standard honing<\/li>\n<\/ul>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"gb-container gb-container-31b26590 gb-container-brand-waves\" id=\"productsection\">\n<div class=\"gb-container gb-container-d6dc0bcc\">\n\n<div class=\"wp-block-pixel-headline headlines is-subheadline-top has-text-align-left\"><h2 class=\"headline\" style=\"color:\">The MicroStar series<\/h2><span class=\"subheadline\" style=\"color:\">Solution for processing flat surfaces<\/span><\/div>\n\n\n<div class=\"gb-grid-wrapper gb-grid-wrapper-5ee174f5\">\n<div class=\"gb-grid-column gb-grid-column-f069e03d\"><div class=\"gb-container gb-container-f069e03d\">\n<div class=\"gb-container gb-container-e157d964 gb-tabs\" data-opened-tab=\"1\">\n<div class=\"gb-container gb-container-87d7b16d gb-tabs__buttons\">\n\n<button class=\"gb-button gb-button-903c0a18 gb-button-text gb-tabs__button gb-block-is-current gb-button-filled-white-highlight-3\">200<\/button>\n\n\n\n<button class=\"gb-button gb-button-9b988404 gb-button-text gb-tabs__button gb-button-filled-white-highlight-3\">300<\/button>\n\n\n\n<button class=\"gb-button gb-button-4583b6a9 gb-button-text gb-tabs__button gb-button-filled-white-highlight-3\">EVO 1200<\/button>\n\n<\/div>\n\n<div class=\"gb-container gb-container-93214d4b gb-tabs__items\">\n<div class=\"gb-container gb-container-7ad65a20 gb-tabs__item gb-tabs__item-open\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-a0b17845\">\n<div class=\"gb-grid-column gb-grid-column-d8e21f7c\"><div class=\"gb-container gb-container-d8e21f7c\">\n\n<figure class=\"gb-block-image gb-block-image-80f36a8a\"><img loading=\"lazy\" decoding=\"async\" width=\"730\" height=\"1104\" class=\"gb-image gb-image-80f36a8a\" src=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_300.png\" alt=\"\" title=\"microstar_300\" srcset=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_300.png 730w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_300-198x300.png 198w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_300-714x1080.png 714w\" sizes=\"auto, (max-width: 730px) 100vw, 730px\" \/><\/figure>\n\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-d5316842\"><div class=\"gb-container gb-container-d5316842\">\n\n<div class=\"wp-block-pixel-headline headlines is-subheadline-bottom has-text-align-left\"><h2 class=\"headline\" style=\"color:\">200 series<\/h2><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">With unrivaled workpiece qualities, the MicroStar 200 is the most successful superfinishing machine on the market. Depending on requirements, it can be upgraded to a precision machining center. Fully equipped with eight stations, workpieces can be pre-finished and finish-finished on both sides and brush-deburred in a single pass, for example. Double loading is also possible. Thanks to the rotary indexing principle, all operations run simultaneously so that finished parts can be unloaded and raw parts loaded after each cycle.<\/p>\n\n\n<div class=\"gb-grid-wrapper gb-grid-wrapper-b804214e\">\n<div class=\"gb-grid-column gb-grid-column-463a031b\"><div class=\"gb-container gb-container-463a031b\">\n\n<a class=\"gb-button gb-button-7e4e02ef gb-button-text gb-button-filled-highlight-3\" href=\"\/machines\/microstar-200-series\/\">Learn more<\/a>\n\n<\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-fc1aa9f5\"><div class=\"gb-container gb-container-fc1aa9f5\">\n\n<ul class=\"wp-block-list\">\n<li class=\"check\">Rotary transfer machine with 3, 4, 6 or 8 workpiece spindles and up to 7 processing units<\/li>\n\n\n\n<li class=\"check\">Can be combined with additional operations, e.g. brush deburring, internal grinding, honing, measuring, turning, etc.<\/li>\n\n\n\n<li class=\"check\">Modular design and high reusability<\/li>\n\n\n\n<li class=\"check\">Low space requirement<\/li>\n\n\n\n<li class=\"check\">Simple operation and optimum accessibility<\/li>\n\n\n\n<li class=\"search\">Workpiece height:<br>max. 230 mm<\/li>\n\n\n\n<li class=\"search\">Workpiece diameter:<br>max. 200 mm<\/li>\n\n\n\n<li class=\"search\">Or in special design<\/li>\n<\/ul>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n\n<div class=\"gb-container gb-container-b52dda06 gb-tabs__item\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-f57a6ccd\">\n<div class=\"gb-grid-column gb-grid-column-427e298b\"><div class=\"gb-container gb-container-427e298b\">\n\n<figure class=\"gb-block-image gb-block-image-42c2398b\"><img loading=\"lazy\" decoding=\"async\" width=\"500\" height=\"680\" class=\"gb-image gb-image-42c2398b\" src=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_200.png\" alt=\"\" title=\"microstar_200\" srcset=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_200.png 500w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_200-221x300.png 221w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><\/figure>\n\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-ed476be1\"><div class=\"gb-container gb-container-ed476be1\">\n\n<div class=\"wp-block-pixel-headline headlines is-subheadline-bottom has-text-align-left\"><h2 class=\"headline\" style=\"color:\">300 series<\/h2><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">The machines in this series are designed for both small and large workpieces with complex contours and for small or medium batch sizes. In contrast to the rotary transfer machines, a linear processing concept with a sequential process sequence is implemented here. The workpiece spindle moves horizontally to the machining units mounted above it.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This means that up to 4 process combinations can be run flexibly. With the optional swivel workpiece spindle, spherical surfaces can also be machined on the same machine in addition to flat surfaces. This gives you maximum flexibility in precision machining.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Here too, modules from the rotary actuator series have been consistently continued, so that processes developed for this model can also be transferred.<\/p>\n\n\n<div class=\"gb-grid-wrapper gb-grid-wrapper-20590d2e\">\n<div class=\"gb-grid-column gb-grid-column-0621ed6a\"><div class=\"gb-container gb-container-0621ed6a\">\n\n<a class=\"gb-button gb-button-228d0aec gb-button-text gb-button-filled-highlight-3\" href=\"\/machines\/microstar-300-series\/\">Learn more<\/a>\n\n<\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-d4d1bd6d\"><div class=\"gb-container gb-container-d4d1bd6d\">\n\n<ul class=\"wp-block-list\">\n<li class=\"check\">Flexibly customizable with manual and automatic use<\/li>\n\n\n\n<li class=\"check\">Multi-stage machining for a wide range of tools<\/li>\n\n\n\n<li class=\"check\">Advanced functions with precise control<\/li>\n\n\n\n<li class=\"check\">Sequential process sequence with combination of additional operations, e.g. brush deburring, measuring, turning, reaming, internal grinding, honing, etc.<\/li>\n\n\n\n<li class=\"check\">Expandable to ball machining<\/li>\n\n\n\n<li class=\"check\">Heavy workpieces can be loaded from above using a crane<\/li>\n\n\n\n<li class=\"search\">Workpiece weight:<br>max. 80 kg<\/li>\n\n\n\n<li class=\"search\">Workpiece diameter:<br>max. 550 mm<\/li>\n\n\n\n<li class=\"search\">Workpiece height:<br>max. 470 mm<\/li>\n<\/ul>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n\n<div class=\"gb-container gb-container-de992ad8 gb-tabs__item\">\n<div class=\"gb-grid-wrapper gb-grid-wrapper-80147c57\">\n<div class=\"gb-grid-column gb-grid-column-d00b762d\"><div class=\"gb-container gb-container-d00b762d\">\n\n<figure class=\"gb-block-image gb-block-image-71dd1ff5\"><img loading=\"lazy\" decoding=\"async\" width=\"730\" height=\"768\" class=\"gb-image gb-image-71dd1ff5\" src=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_evo.png\" alt=\"\" title=\"microstar_evo\" srcset=\"https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_evo.png 730w, https:\/\/thielenhaus.com\/wp-content\/uploads\/microstar_evo-285x300.png 285w\" sizes=\"auto, (max-width: 730px) 100vw, 730px\" \/><\/figure>\n\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-56ca36d4\"><div class=\"gb-container gb-container-56ca36d4\">\n\n<div class=\"wp-block-pixel-headline headlines is-subheadline-bottom has-text-align-left\"><h2 class=\"headline\" style=\"color:\">EVO 1200<\/h2><\/div>\n\n\n\n<p class=\"wp-block-paragraph\">The MicroStar EVO(lution) 1200 sets new standards in precision machining. It continues the successful rotary table concept of the 200 MicroStar series, but has up to twelve stations.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This guarantees sufficient flexibility for process combinations and the greatest possible output. Depending on the task, up to four workpieces can be loaded and unloaded simultaneously after each cycle of the machine.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">During development, the successful concept of the MicroStar 200 was consistently continued. Processes are easily transferable.<\/p>\n\n\n<div class=\"gb-grid-wrapper gb-grid-wrapper-e996f1b1\">\n<div class=\"gb-grid-column gb-grid-column-a3b8bf5c\"><div class=\"gb-container gb-container-a3b8bf5c\">\n\n<a class=\"gb-button gb-button-c325bc0b gb-button-text gb-button-filled-highlight-3\" href=\"\/machines\/microstar-evo-1200-series\/\">Learn more<\/a>\n\n<\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n<div class=\"gb-grid-column gb-grid-column-b0937be5\"><div class=\"gb-container gb-container-b0937be5\">\n\n<ul class=\"wp-block-list\">\n<li class=\"check\">Parallel processing saves machines and units<\/li>\n\n\n\n<li class=\"check\">Increased productivity through multiple loading at four stations<\/li>\n\n\n\n<li class=\"check\">High flexibility and quality, error prevention in the process<\/li>\n\n\n\n<li class=\"search\">Workpiece height:<br>max. 230 mm<\/li>\n\n\n\n<li class=\"search\">Workpiece diameter:<br>max. 200 mm<\/li>\n<\/ul>\n\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n<\/div>\n\n<div class=\"gb-container gb-container-2f562180\">\n<div class=\"gb-container gb-container-09f3feb6\">\n\t\t\t\t<div id=\"kontakt\" class=\"contact-form is-style-address gb-grid-wrapper \" >\r\n\r\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"contact-form-head gb-grid-column\" style=\"width: 100%;\">\r\n\t\t\t\t\t\t\t<div class=\"wp-block-pixel-headline headlines is-subheadline-top is-h1 has-text-align-left\">\r\n\t\t\t\t\t\t\t\t<h2 class=\"headline\">Get in contact with us<\/h2>\r\n\t\t\t\t\t\t\t\t<span class=\"subheadline\">Get in touch<\/span>\r\n\t\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\t<\/div>\r\n\t\t\t\t\t\r\n\t\t\t\t\t\t\t\t\t\t\t<address class=\"address contact-form-side gb-grid-column\" data-aos=\"fade-up\" data-aos-delay=\"400\" data-aos-easing=\"ease-out\">\r\n\t\t\t\t\t\t\t<div class=\"address-logo\">\r\n\t\t\t\t\t\t\t\t<?xml version=\"1.0\" encoding=\"UTF-8\"?> <svg 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